1 Ton Pipe Welding Rotator VFD Speed Control
1 Ton Welding Rotator for Small Tank Pressure Vessel Welding
Product Function
- Variable frequency speed control ensures smooth operation and high welding concentricity
- Compact and lightweight, the unit can be easily moved by a single person and placed without site restrictions
- Compatible with a wide range of welding machines, suitable for welding pipes, tanks, and flanges, as well as for DIY applications
Standard Factory Accessories
- Powered Roller Stand ×1
- Idler Roller Stand ×1
- Digital Control Box ×1
- Equipment Connection Cables, National Standard Power Cord
- Spacing Adjustment Assembly
- Complete Set of Fasteners
- Original Hex Key Adjustment Tools
Production Specifications
|
Model
|
Loading Capacity
(kg)
|
Pipe/Tank Diameter
(mm)
|
Rubber Roller Dia. & Width (mm)
|
Roller Speed
(m/h)
|
Motor Power
(kw)
|
Speed Adjust
|
|
Rubber Roller
|
Steel Roller
|
|
ZTG-1
|
1000
|
20-800
|
Φ250*50
|
6-60
|
0.12
|
Variable Frequency Drive
(VFD)
|
|
ZTG-3
|
3000
|
50-1000
|
Φ250*50
|
0.12
|
|
ZTG-5
|
5000
|
Φ250-2300
|
Φ250*100
|
Φ240*20*2
|
0.75
|
|
ZTG-10
|
10000
|
Φ320-2800
|
Φ300*120
|
Φ290*25*2
|
1.1
|
|
ZTG-20
|
20000
|
Φ500-3500
|
Φ350*120
|
Φ340*30*2
|
1.5
|
|
ZTG-30
|
30000
|
Φ600-3800
|
Φ350*120
|
Φ340*30*2
|
2.2
|
|
ZTG-40
|
40000
|
Φ600-4200
|
Φ400*120
|
Φ390*40*2
|
3
|
|
ZTG-50
|
50000
|
Φ700-4500
|
Φ400*120
|
Φ390*40*2
|
4
|
|
ZTG-60
|
60000
|
Φ750-4800
|
Φ450*120
|
Φ440*50*2
|
4
|
|
ZTG-80
|
80000
|
Φ850-5000
|
Φ500*120
|
Φ490*60*2
|
5.5
|
|
ZTG-100
|
100000
|
Φ1000-5500
|
Φ500*120
|
Φ490*70*2
|
7.5
|
|
ZTG-150
|
150000
|
Φ1100-6000
|
Φ500*120
|
Φ600*Φ280
|
2*5.5
|
|
ZTG-250
|
250000
|
Φ1200-7000
|
/
|
Φ700*380
|
2*5.5
|
|
ZTG-500
|
500000
|
Φ1800-8000
|
/
|
Φ850*350
|
2*7.5
|
Key Features
- Load Capacity: Rated 1 ton load bearing, stable support for small cylindrical workpieces, strong and durable
- Stepless Speed Regulation: Infinitely variable speed control, adjustable rotating speed, smooth operation without jitter
- PU Roller Design: High wear-resistant polyurethane roller, no damage to workpiece surface, anti-slip and high temperature resistant
- Adjustable Structure: Flexible roller spacing adjustment, suitable for workpieces of different diameters
- Simple Operation: Digital display control box, forward/reverse/stop switchable, easy to operate and high working efficiency
Application Scenarios
- Pipe Welding: Suitable for automatic circumferential welding of small round pipes and tubular workpieces
- Cylinder Fabrication: Ideal for welding, assembly and forming of small tank and cylinder parts
- Flange Welding: Auxiliary rotating operation for flange and butt joint welding
- Surface Polishing: Used for surface polishing, grinding and derusting of cylindrical workpieces
- Spray Painting: Uniform rotating support for workpiece surface spraying and anti-corrosion coating
Production Process
- Raw Material Cutting: Adopt standard steel materials, precise cutting according to drawing size to ensure uniform specification
- Integral Welding Forming: Integrated welding of frame structure, firm welding seam, stable and not easy to deform
- Precision Machining: Finish turning and milling of key parts, ensure assembly accuracy and running fit
- Surface Treatment: Derusting, polishing and spray painting treatment, anti-corrosion and long service life
- Assembly & Testing: Standardized assembly, strict no-load and load debugging before factory to guarantee stable performance
Frequently Asked Questions
Q1. What is the maximum load of this roller rack?
A: This welding roller rack is rated for 1 ton load, suitable for light cylindrical workpieces within 1000kg.
Q2. What diameter of workpiece is applicable?
A: It fits workpiece diameter from 20mm to 800mm, with adjustable roller spacing for different sizes.
Q3. Is the speed adjustable?
A: Yes, it adopts stepless speed regulation, with smooth rotation and no jitter during operation.
Q4. Will the PU rollers scratch the workpiece?
A: The high-quality polyurethane roller is anti-slip and soft, causing no damage or scratches to the workpiece surface.
Q5. Is customized service available?
A: Support customized wire length, mobile base and anti-channeling device according to customer demands.
